Ball nose mills can also be used to cut wide paths with rounded edges by reducing the step over amount (overlapping distance between) between passes. By overlapping steps, the central scallop shown in the diagram is eliminated. Flutes and Chipload. Flutes are the helical grooves that wrap around the sides of the end mill.
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Size and Shape: Depending upon the size of the coin blanks, ball diameters ranging from 2 mm to 6 mm (5/64" to 15/64 inch size) are suitable. A mixture of sizes is also used. Generally, 3x5 mm size ballcones or satellites are mixed with the spherical balls to polish the edges and engravings, if any.
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